What is a Just in Time Inventory Management System? A Detailed Guide for Online Businesses in 2023

December 21, 2022

Successfully managing your inventory is crucial to operate an online store. But it may also be difficult, costly, and time-consuming. Because of this, businesses worldwide employ various alternative inventory management solutions to reduce their inventory costs and streamline their various warehouse operations. A just in time inventory is a well-liked technique, which, if effectively executed, can reduce inventory costs by 10%, and this money might be put to use for expansion, automation projects, hiring workers, and research & development. The list is endless.

Businesses may better manage their demands for raw materials, manufacturing, and customer orders by using a just in time inventory system. However, for things to go well, the business must have a well-oiled supply chain in place to ensure that everything happens at the precise right time. This article will examine just in time inventory, its benefits and drawbacks, and how it may be used to help you determine if this system will work for you.

Table Of Contents
  1. What is Just In Time Inventory?
  2. Why Should You Utilize Just In Time Inventory Management in 2023?
  3. How Does Just in Time Inventory Management Work?
  4. An Example of Just in Time Inventory
  5. Pros and Cons of Using Just in Time Inventory Management in 2023
  6. Top Companies and Industries That Utilize Just In Time Inventory Management
  7. Conclusion: Manage Your Inventory With InventoryLogIQ in 2023
  8. Just in Time Inventory: FAQs

What is Just In Time Inventory?

Traditional supply chains are replaced with a just in time inventory system, which lowers the overhead expenses of maintaining a warehouse and stocking inventories. With just in time inventory management, you may place orders with suppliers for items or materials in quantities sufficient to fulfil immediate customer demand without carrying extra inventory.

Why Should You Utilize Just In Time Inventory Management in 2023?

A modern cost-cutting tactic that has gained popularity and acceptance is JIT inventory. It aids businesses in minimizing waste, increasing productivity, minimizing mistakes, and maximizing profit. However, due to vast stockpiles of useless goods that cause manufacturing uncertainty and turmoil, businesses frequently suffer losses. Using a JIT inventory management system, businesses may bring manufacturing under better control and cut expenses associated with handling inventory. To cut expenditures on inventory management, the firm can store little stock as needed by using JIT inventory.

As a result, it guarantees less material waste, more productivity, defect-free goods, and complete elimination of waste related to inventory handling. Additionally, it enables companies to do better market and sales analyses, demand forecasting, and inventory forecasting. Businesses utilize a just in time inventory management system to produce goods precisely and cut down on wasteful spending. JIT Inventory is a productive approach created in Japan to reduce waste and increase revenue. It is a technique that increases cash flow and ensures ROI (Return on Investment).

How Does Just in Time Inventory Management Work?

For the just in time model to function, a client must first place an order with the manufacturer. The manufacturer recalls an order with their suppliers as soon as they get the order. After receiving the order, the suppliers give the manufacturer the materials required to fulfil the customer’s purchase. The manufacturer then receives the raw ingredients, assembles them, and sells them to the client. The fundamental JIT inventory steps are as follows:

Step1: Order From a Client

After a business gets an order, a project manager examines the requirements and chooses the materials – along with their quantities – that will be used to construct the product.

Step 2: Purchase Supplies

Next, they make the precise number of purchases of materials required for the order.

Step 3: Manufacture and Deliver the Product

After receiving all the supplies, the manufacturer produces the product and delivers it to the customer.

Step 4: Cycle Maintenance

It is possible when a business has a contract with a client that requires it to renew orders regularly based on a timeframe.

An Example of Just in Time Inventory

A just in time inventory example is as follows: Let’s say your automobile manufacturing company assembles vehicles. You would need to order steel frames to build the chassis and other components, but steel cannot be stored in a warehouse for an extended period due to its susceptibility to rust. Not only does this increase the likelihood that the steel will rust, but it also raises storage costs for steel frames that you may or may not use. As a result, you wait for a client to place an order for the automobile they want to buy before ordering steel from your supplier and using it to make the car’s chassis and assemble the other components.

This is how the JIT inventory system works. For the efficient aspect of this method to kick in, your business needs to be able to deliver the inventory very quickly. A customer who orders a car doesn’t want to wait any longer than necessary for it to arrive. If so, you should utilize an effective inventory management system to acquire the steel components and other essential items and have them delivered to your production facility more rapidly.

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Pros and Cons of Using Just in Time Inventory Management in 2023

Just-in-time operation demands meticulous supply chain planning, and top-notch inventory management software completes the entire process until delivery, improving productivity and reducing room for error because each activity is tracked. A just-in-time inventory management system has the following significant benefits and drawbacks:

Pros

Improves Efficiency 

The expenses of acquiring, controlling, and keeping surplus raw resources and inventories are decreased by the JIT approach. This causes an increase in the inventory turnover ratio, which keeps stock from accumulating in your warehouse for too long and becoming outdated. Additionally, you may accept and store supplies in the lowest numbers feasible, thereby decreasing surplus raw material stockpiles. Finally, local sourcing ensures that your suppliers are close to the manufacturing facilities of your business, allowing for prompt delivery and minimizing the need for safety stock.

Mitigates Inventory Waste

A just-in-time approach prevents overproduction, which occurs when the market’s supply of a good exceeds its demand and results in the buildup of unsalable stocks. These unsaleable items become dead stock in the inventory, which increases waste and takes up space. In a just in time system, you only order what you require, eliminating the possibility of building up unnecessary inventory.

Lowers Holding Expenses

Excess inventory can cause your holding expenses to quadruple, making warehousing expensive. Warehouse holding expenses are kept to a minimum in a just-in-time system. You only place an order when a client does, so by the time it gets to you, the item has already been sold, negating the need for long-term storage. Businesses that employ the just-in-time inventory approach can completely scale back or do away with their warehouses.

Enables Control Over Manufacturing

In a JIT approach, the manufacturer controls the demand-pull-based production process. They may immediately increase the production of a product in high demand and decrease the production of those in low need to meet client demand. As a result, the JIT approach is adaptable and able to meet the constantly shifting market demands. For instance, Toyota waits until it receives an order before buying raw materials. Due to maintaining less inventory, the firm has been able to save expenses and swiftly adjust to changes in demand without worrying about current inventory.

Improves Relationships with Clients and Suppliers

Fewer things need to be moved on the shop floor at once when using JIT inventory management. This enables your management to concentrate on streamlining procedures and creating top-notch items. As a result, less defective, higher-quality items increase customer satisfaction and reduce waste. In addition, because suppliers in the JIT manufacturing model ensure the product’s quality, deliveries move straight to production, avoiding delays from inspection.

Companies may be more adaptable by maximizing resources, including people and equipment, and by cutting down on turnaround times, thanks to the dynamic and agile manufacturing process. It enables businesses to devote more time to marketing, sales, and client acquisition rather than dealing with product flaws, surplus inventory, and ambiguous production methods. In addition, it will enable the production plan to schedule work accurately and release machines and equipment for new work orders.

JIT inventory has various advantages, including less rework and greater time, space, and resources for upcoming orders. In addition, companies may enhance the quality and dependability of their products and their relationships with suppliers and consumers by accurately anticipating and predicting demand.

Cons

Relies Heavily On Future Predictions

JIT inventory management necessitates that businesses fully comprehend sales trends and variations. For example, many companies must have more inventory due to seasonal sales to meet rising customer demand. As a result, you must prepare for situations like these and ensure that your suppliers can meet the needs. Since demand can sporadically change, a prediction cannot be relied upon. This may make it harder for your company to satisfy those needs. Because you won’t be able to help your clients in such circumstances, you risk losing customers and money.

Risk of Stock Running Out 

With JIT production, you carry less inventory, and this is because you base your stock decisions on demand predictions. If those predictions are erroneous, you won’t have the appropriate quantity of goods accessible to your customers. One of the most frequent problems with production that applies JIT and lean approaches is this one.

Dependence on Suppliers 

When you rely on suppliers to fulfil each order, you risk holding up the delivery of items to your clients. In addition, customers could go to a competitor if you didn’t meet their expectations. Because of this, it’s critical to select trustworthy suppliers and build solid working relationships with them to ensure you have access to the supplies you need to satisfy your customers’ requests.

Top Companies and Industries That Utilize Just In Time Inventory Management

Industrial Examples OF JIT Inventory Systems

While other sectors have been using the just in time lean management method for much longer, it has recently been developed and improved. Just in time inventory industry examples include:

Restaurants

just in time inventory_Restaurants
Source

The process of preparing food is based on a just in time inventory concept. A chef will purchase meat and produce daily because many of the raw components for meal preparation are not shelf-stable. The morning before the dinner service, the chef must make an educated guess about what the customers will order. At most eateries, food preparation is also done right on time. Only when someone places an order are meals prepared and cooked. This technology makes it easier for eateries to deliver hot, fresh meals to customers. Additionally, it gives the restaurant the most flexibility in using the ingredients it has on hand to fulfil erratic client requests.

Big Manufacturers

just in time inventory_Big Manufacturers
Source

Just-in-time production and inventory management systems are employed by many of the largest corporations in the world. These include Dell, Apple, Tesla, and General Motors. In addition, just in time stocking is a strategy used by retailers like Walmart and Target, particularly for seasonal goods.

Clothing and Fashion

just in time inventory_Clothing and Fashion
Source

An entire industry sector, fast fashion, has been created as a result of just in time processes. For example, chain stores like Zara and H&M don’t place orders in advance for the entire season. Instead, brand-new clothing is created, produced, and sold in record time. As a result, fast fashion companies can stay current with trends that might alter after an Instagram post.

Print on Demand

just in time inventory_Print on Demand
Source

Even one of the oldest businesses in the world—book printing—has benefited from technological advancements that arrived just in time. The size of a print run doesn’t have to be estimated by publishers anymore. Instead, they may print a book copy once a consumer puts in an order, thanks to print-on-demand technology. As a result, customers continue to obtain their reading material swiftly because binding and printing are automated and done rapidly. In addition, because books may be printed and distributed from places all over the world, near the buyer, printing on demand significantly reduces shipping costs.

Dropshipping

just in time inventory_Dropshipping
Source

Dropshipping is a type of just in time inventory in the online retail industry. With the dropshipping business model, you wait until a consumer puts an order before buying things from the supplier. The online merchant does not maintain any inventory. Dropshipping outsources inventory management and storage to the dropshipping 3PL provider.

Organizational Examples Of JIT Inventory Systems

Many organizations, but primarily those that employ a manufacturing line or need to maintain a raw material inventory, use this system as an example. Here are a few of the best examples of JIT in use:

Toyota

just in time inventory_Toyota
Source

One of the best-known instances of just in time production simply because it was a pioneer in the efficient use of this concept. At Toyota, raw materials are not transported to the assembly line until after the client has placed the order and the product is prepared for assembly. No pieces are added to the next node during the procedure unless necessary. This minimizes the amount of inventory, which results in cheaper expenses.

Furthermore, by using this method, Toyota can respond to client requests rapidly without worrying about keeping too much inventory or disposing of it. Toyota’s success may be attributed to several things, including that modest quantities of raw materials are stored at various stations to ensure that there is always enough to begin manufacturing any product. For raw materials to be supplied, it is also essential to accurately predict the demand for those resources.

Dell

just in time inventory_Dell
Source

Another excellent example of a manufacturing process that has shown this approach’s effectiveness is Dell. They use a somewhat distinct strategy in that they help their clients reach their objectives and also offer lower lead times than in most cases. To do this, they bargain with suppliers to hold inventory rather than carry it themselves. By doing this, they may request components with short lead times, which makes it simple for Dell to assemble and ship to consumers. Their technique is mainly successful because of their trustworthy suppliers and the short lead times.

Harley Davidson

just in time inventory_Harley Davidson
Source

After World War II, there was a significant shift in this situation when they switched to JIT after demonstrating a less-than-efficient procedure. By keeping inventory on hand, they could reduce lead times and provide clients with a much more effective service. For example, at Harley-Davidson, inventory levels dropped by 75% after adopting JIT, yet production increased simultaneously. Because the process could no longer hide behind a mountain of expensive goods, they were able to see and address its inefficiencies.

McDonald’s

just in time inventory_McDonald's
Source

Except for a few finished goods, fast food outlets like McDonald’s typically have everything they need to build a meal and wait until the customer places an order. As a result, the procedure is so uniform that each time a consumer uses it, they have a similar experience.

Conclusion: Manage Your Inventory With InventoryLogIQ in 2023

Any approach you choose will usually fall somewhere between the just in time or just in case inventory management. After a season, you don’t want to be left holding a lot of inventory that hasn’t been purchased. However, you also don’t want supply chain hiccups to result in empty shelves for you.

Sales may be lost as a result. eCommerce logistics companies should ideally have enough inventory to match demand until the manufacturer’s next order comes in. Additionally, you should retain a backup supply to guard against supply interruptions. Your turnover ratio rises when your stocking levels are optimized. As well, storage costs are reduced. Although it necessitates extensive planning, the Just in Time inventory management model is a suitable operational framework.

Again, this strategy’s cost-efficiency is excellent, but there is little opportunity for error. It is to your organization’s best advantage to collaborate with a reliable third-party logistics provider that can assist you in evaluating your supply chain and putting changes in place for your business flow to migrate to this new framework smoothly.

just in time inventory_Inventory LogIQ

To improve our clients’ inventory management, we at InventoryLogIQ collaborate with them and provide the tools and services they need. Members of the InventoryLogIQ team are well-versed in just-in-time inventory management and other lean inventory management techniques. We are aware that our success depends on the success of our clients. We can’t wait to work with you to expand our business and yours. We can assist you in:

  • Determining your replenishment levels based on how long it takes for your items to travel from the production to the warehouse shelves
  • Assign automated triggers whenever stocks are running low
  • Providing real-time updates regarding any changes in inventory across fulfillment centers and selling channels
  • Grouping your inventory in an organised manner, so the relevant items always get picked
  • Reducing the amount of time and effort you spend on inventory management

Suggested Read: What is a Periodic Inventory System?

Just in Time Inventory: FAQs

Supercharge your fulfilment with InventoryLogIQ now, contact our team.

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Inventory Cycle Count: A Detailed Guide Including Definition, Methods, Advantages and Processes in 2023

Inventory Cycle Count: A Detailed Guide Including Definition, Methods, Advantages and Processes in 2023

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This will help reduce costs and wastage associated with over-ordering. Helps With Production Source Doing routine inventory cycle counts will help you plan your production to meet your demand and produce the proper quantities at the appropriate time to prevent making products that will occupy storage space. Assists in Sales & Marketing Source Inventory cycle counts can enable you to discuss with your sales team what is and is not selling. It will improve internal business relationships and generate more revenue as a result. Check on extra products and plan promotions to assist in generating sales.  Helps in Financing Source An inventory cycle count is necessary for many accounting computations. Cycle counting makes it possible for you to run reports and calculate data with the assurance that there won't need to be any large recalculations throughout tax season. 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What is Physical Stock? Meaning, Types, Steps & Best Practices of Physical Inventory Counting Methods in 2023

What is Physical Stock? Meaning, Types, Steps & Best Practices of Physical Inventory Counting Methods in 2023

The highest growth rate the sector has had since 2011 was $5.15 trillion in retail spending in physical locations in 2021. Retailers are retaining more inventory than ever before to meet demand. It's understandable why the number of warehouses in the US has been steadily rising since 2013. Despite the exponential rise in warehouse storage and inventory levels, evidence indicates that merchants aren't doing a great job controlling their goods. Only 8% of smaller companies keep track of their inventory. Pen and paper are used manually by another 14% of people. This article will explain the advantages of maintaining a physical inventory count for your retail shop as well as how to go about doing it. The tangible goods that retail establishments, manufacturing facilities, and warehouses stock are essential. Companies should do physical inventory counts of their products to maintain appropriate and correct inventory levels. Physical inventory counts can monitor stock levels, confirm current numbers, and spot internal problems or theft. In this article, we define physical stock, list various inventory counting techniques, and outline the procedures for doing accurate inventory counts. What is a Physical Inventory Count? Physical inventory counts are a method used in inventory management to track every physical item a company has. Cycle counting often referred to as periodic counting or yearly counting, are two ways to do physical inventory counts. A corporation can find out if there is any loss or shrinkage that they can account for in their financial records by performing a physical inventory. Physical inventory counts take place in a variety of companies, although they are most frequent at manufacturing plants, distribution centres, and retail outlets. Suggested Read: What is a Periodic Inventory System? 4 Major Purposes of Conducting Physical Inventory Count The physical inventory count serves a variety of functions, which includes: Ensuring Accurate Stock Levels Physical inventory levels frequently differ from what digital records indicate. For instance, inventory levels might change in a production setting if a worker takes a replacement item but fails to register it. Employees may unintentionally enter inaccurate inventory into the system when working in retail. Additionally, there have been incidents of stealing, theft, damage, or incorrectly recorded returns, giveaways, or ruined goods. The physical inventory levels go out of sync with the records when this occurs. The resolution of a physical count can explain these differences. Keeping Track of Theft, Damaged Goods or Internal Problems A corporation can monitor for internal and external theft, damaged items, or internal problems by doing physical inventory counts. Theft, often known as shrinkage in the context of inventory, may make it difficult for firms to stay profitable. Employees must also take proper care of damaged inventory by reporting the damage to a manager or supervisor so that inventory levels may be adjusted and the product can be returned to the manufacturer for a warranty replacement or credit. The need for staff training on inventory protocol, shipping and receiving policies, or manufacturing best practices is just one internal issue that inventory counts might highlight. Reporting Wages and Income Accurate revenue statements and other financial papers may be produced by businesses with the use of adequate inventory levels for reporting. For instance, making actual earnings and precise balance sheet statements depend on maintaining an accurate inventory. The board of directors, top management, and investors of an organization utilize this data to make choices regarding the course of the business. The accuracy of revenue, wages, and inventories is so crucial. Creating a Precise Budget Inventory counts are also used by businesses to assess how much has been sold and how much stock is still available. When determining which things are the most popular, this might give helpful information regarding the inventory turnover rate or how frequently the item sells. As a result, this can assist businesses in developing a precise inventory budget. They may choose which items and how many of each to have on hand. To prepare for the upcoming year's purchases, a retail business can, for instance, do an inventory count on seasonal items. 6 Main Types of Physical Inventory Count Methods The main types of physical inventory counting procedures include: Point-of-Sale or Electronic Counting Electronic counting scans and tracks goods digitally using specialized computer tracking software. For instance, many businesses utilize point-of-sale (POS) systems, which enable staff to scan things as consumers buy them. The application automatically subtracts the quantity from the inventory as soon as the buyer purchases the item, and the team monitors it through the POS system. The warehouse receiver adds new products to the system when the shop gets them using the same technology to increase stock. POS systems frequently communicate with other types of software, such as enterprise resource planning, accounting, or merchandising software. The firm employees may, for instance, conduct a physical inventory count to ensure that the physical and digital numbers match. Although this technology helps to increase inventory accuracy, the associated fees might raise a company's costs. Employees have time to become familiar with the system and appropriately carry out the operations. Manually Counting  Unlike automated counting, manual inventory counting involves staff members writing down the inventory results on paper. The management of a corporation can assign workers as necessary or have a dedicated employee or team perform physical inventory counts. To count, they can go about the shop, warehouse, or storage area to identify the things and add up the amounts using a spreadsheet or printout of the products. By using this technique, a business might avoid paying for the initial expenditures of building an electronic system. It is also helpful in confirming POS system findings. It's crucial to remember that human inventory counting might produce a range of results based on the size of the business, the accuracy, and the care taken by the counters. Periodic Counting Periodic Counting or Cycle counting is a method of physical inventory counting in small increments over the course of a month or year. For instance, to assure accurate data, a retail shop would tally the most popular produce items each Monday morning. Fourth Tuesdays, the specialized section receives a similar treatment, and so on. The corporation will gain from this in a number of ways. First of all, it enables the business to continue operating rather than shutting down to finish an entire physical inventory count. Additionally, since inventory is constantly counted and faults can be found promptly, it enables any inconsistencies to be resolved sooner. This is advantageous for quickly transporting goods or products that the business wishes to monitor. Many companies choose to perform a complete inventory count once a year and the regular cycle counts. Complete Physical Counting Companies frequently do a comprehensive physical inventory once a year. Organizations can utilize their own workers to count, engage temporary help, or pay an inventory counting agency to complete this task. Many organizations arrange shelves, storerooms, and warehouses before finishing a complete inventory to make sure that goods are located correctly and are simple to find. Depending on how things go at the firm, the business may temporarily close or stay open on inventory day. Counters can be given inventory lists or spreadsheets by managers, along with instructions on how to record the number of things sold accurately. At the conclusion of physical inventory counting, all counters give in their sheets to the supervisors, who then compile the findings. Spot Counting Spot counting, arbitrary counting or ad-hoc counting is a type of physical inventory counting method that is frequently started by the user and is not planned, making it useful in unusual circumstances. Let's say you counted a zone, but a few days later, the system malfunctioned because of someone or some procedure. Instead of waiting for the next cycle count, you can construct a new, empty order and begin adding counted items to it. Of course, your system must be able to compare the quantity that was tallied to the data stored in the program. Arbitrary counting is sometimes referred to as blind counting since it typically takes place in unplanned, tiny store/warehouse zones or locations. Tag Counting The personnel of the store or warehouse should physically tag each item prior to tag counting. The worker must complete the required slots on the tag with the item ID, counted amount, and other pertinent information during physical inventory counting. Some labels have two sides, allowing an additional worker to check the data and, if necessary, fill in the adjustment on the second side. These tags are gathered and added to the system as journals when the counting procedure is complete. The primary distinction between tag counting and all other counting techniques is that tag counting does not involve a direct comparison to system data. As opposed to just producing a counting order and comparing it to the tag counting list, it is more like creating a rough draught list of your goods and quantities, refining it (e.g., updating with sales that have occurred during the counting), and then comparing it to the final list. How to Conduct a Physical Inventory Count in 12 Easy Steps A successful retail business is built on effective inventory management. Customers will always find what they're looking for in a well-stocked backroom, and your workers will always have what they need to do their jobs. In the best-case scenario, organized stock supports your everyday operations so that personnel may concentrate on customers. At worst, you're left with a logistical nightmare of missing items and lost sales. Your staff will need to count meticulously, track, and process products on a regular basis to keep your inventory operating correctly. Are they driven to complete the assignment as inventory season approaches, or would they prefer to skulk off? The given steps for counting physical inventory can help you manage stress if you run a retail firm. Let's take a look: Check the Date It can be a big deal if you have to manually count your physical inventory every month, every three months, or at the conclusion of a reporting period. It may be necessary to take stock outside of regular business hours because it is a laborious operation. Give your team plenty of warning so they can plan accordingly around their commitments, and be sure to schedule workers correctly, so nobody takes on an opening shift. Post a sign in your store or on your social media accounts informing clients if you need to close your store during regular business hours. The secret is to plan. Assign Your Counters Physical inventory counting needs expertise. Before you allocate your counters, make the position a learning opportunity for both inexperienced and experienced workers by letting them train one another and providing checks and balances along the way. Make a written protocol and include information on how you'll establish a precise cut-off point for stock movement for an accurate count. Count teams typically consist of two individuals - one who counts and the other who records. To make sure that everyone will be accessible on the specified day and time, provide your team with their schedules as far in advance as you can. Notify All Storage Facilities Make sure to inform relevant third parties that they should likewise undertake a physical count of inventory on the given date, whether your organization has merchandise in outside storage or on consignment. To ensure that they are not counted, make careful to separate any recently acquired products. Deliveries to the warehouse should be delayed if at all feasible to prevent variations from occurring during the count. Before starting the count, you'll want everything to be free of clutter. Examine Your Stock A few days ahead of time, check your inventory to make sure everything is in order. Search for objects with missing or partial component numbers and those that are in a state that might complicate the procedure. Adjust your inventory as needed to make it ready for the physical count. Make a Proper Warehouse Plan Make sure your staff has a map of your floor, backroom, and storage so they know where to go when they need to. A map can let you allocate personnel to their stations more efficiently, whether you need to take photographs or sketch up a plan. Create a tracking sheet for each sector and assign a different number to each display, rack, and shelf. Visualizing your inventory area will reduce confusion and make it easier for your personnel to get started. Make Your Own Category You may count and group comparable objects together with the aid of categories. The categories for a retail setting may be footwear, tops, bottoms, outerwear, and accessories. Depending on your industry, these groups can be further divided based on color or gender. The counting procedure will be more smoothly executed if a systematic system is created. You'll run into certain things that don't have a designated spot in your store when you're arranging your physical count. It would be best if you made a decision on how to handle objects without a clear home. They can be transferred or returned from other places. Start the Pre-Count Make sure everything is tagged correctly and labeled before the count starts. After all the things have been tallied, failure to deal with stray objects can lead to problems and anger. Start early by counting some of the items. Put the objects that were counted in sealed boxes when the pre-count is done. The goods will need to be recounted if, on the day of the physical count, you discover broken seals on packets that have already been counted. Set Frequent Reminders Give your staff a review of what they learned in training before the big day. Walk your staff around the shop if you've relocated any stations or merchandise to prevent confusion. Distribute instructions that break down the counting procedure into simple stages. Despite the fact that there shouldn't be any things without labels or pricing, emphasize the significance of gathering such items in a specific location so they may be handled last. Explain the Procedure Lead by example and demonstrate to your staff the correct way to do a physical inventory count. Give them a sample of a completed form, then have them go over their initial try to ensure the form was filled out correctly. Assign the count teams to various areas of the shop using the map. To prevent double-counting, mark the regions on the map that have been counted. Get Set and Go Counting You may pair off your teams and start physical inventory counting now. The second person completes the count tag using the sample data below after the first person has finished counting: LocationItem informationportion numberQuantityMeasurement unit The team attaches the original count tag to the inventory item, keeps a copy, and turns the tags into the person in charge. The person in charge will verify that all titles have been completed entirely and none are missing. Recheck Your Possessions Perform spot checks in sections to see whether the items were appropriately counted. Take advantage of the chance to verify each section doubly if this stock audit finds a mistake. It will be worthwhile to double-check the counts that have previously been made. To assure the correctness of the inputs, a data entry team should additionally include two members. Complete the Reporting To add up your computations, record your physical inventory counts on a spreadsheet. Your inventory reports will enable you to find any discrepancies between the physical and book counts so that you can develop a strategy to eliminate them. To find potential patterns, compile physical count inventory records over a specified time period. Is there, for instance, a particular low-count spot in your store? Are there any procedures you might strengthen to prevent the loss of goods? Your business should be impacted by your reports and results in all areas, from financing to visual merchandising. 5 Benefits of Physical Stock Counting in 2023 To maintain accurate and up-to-date inventory records, physical inventory counts are a crucial component. Better sales and purchase estimates may be made thanks to correct inventory records, which also guarantee that you always have the proper quantity of stock on hand. Your consumers will benefit from having a physical inventory taken. Precise physical inventory counts are essential for the reasons listed below: Provides an Accurate Insight Into Inventory Levels  You will have a far better knowledge of how much merchandise you will need to have on hand to satisfy consumer needs when you effectively manage your inventory. You won't have to worry about running out of supplies all the time, thanks to this. By being aware of your inventory levels, you may prevent clients from making orders for items that are not currently in stock. Without having to worry about keeping too many goods on hand, shortages will be less of an issue. Improves Demand Predictions An essential component of inventory management is demand forecasting. It occurs when you foresee a product's level of demand, the rate at which it will sell out, and the time at which that SKU has to be restocked. A physical inventory check can enhance buying and forecasting of inventories. For example, retailers that see demand forecasting reports that suggest which products to replenish based on their profitability and restock rate can do so in a way that allows them to do so based on both the popularity and profitability of the items. Suggested Read: What is Inventory Forecasting? Enhances Sell-Through Rate of Slow-Moving Inventory An actual inventory count does more than avoid stockouts. Retailers also reduce the chance of keeping out-of-date stock at the total price for an extended period of time. Retailers should have access to inventory grading data that group items according to their cost per unit, selling price, number of sold units, and overall income over time. Merchants should proactively think about re-merchandising items in-store, advertising them to generate interest, or offering a special discount to encourage sales for those that aren't selling as intended. In order to recover your initial investment and create a place for more in-demand goods that either sell at a larger volume, have better profit, or both, it is helpful to move through failing inventory. Reduces Inventory Shrinkage Inventory loss is a frequent and annoying issue for merchants. When your actual stock is less than the amount listed in your inventory management software, this occurs. Theft by employees and shoplifting are the two main reasons for stock shrinkage. A weekly partial inventory count, for instance, can assist retailers in identifying discrepancies between a store's actual inventory and the inventory levels recorded in its point-of-sale system with a smaller sample size of inventory that is easier to count (one particular product category, for example), giving them enough time to determine what caused the shrinkage and reconcile it. Prevents Overstocking and Understocking  Lack of physical inventory tracking can lead to carrying too much (or not enough) goods, which could lead to budgetary concerns if not maintained under control. Overstocking, often known as the gap between available inventory and demand, has resulted in markdowns totaling more than $300 billion. Discounting at scale leads to lost income because of lower-than-expected margins on each transaction, despite the fact that it has valuable use cases. You can allocate enough money to inventory to satisfy demand without overstocking or understocking by maintaining an accurate inventory ledger and using the information from your POS system to understand better how well-liked the products you carry are with customers. 7 Best Practices to Implement for Counting Physical Stock in 2023 Make a Map of Your Shop, Warehouse or Stockroom Source Make a map of the locations where your inventory is kept, whether it be on your shop floor, in a stockroom, or in a warehouse, as part of your preparations. Label each product category's location and the person in charge of counting it on the map. This will aid store employees in getting their bearings and assist the manager you assigned to maintain track of who is in charge of what. Give each employee a list of the SKUs they will count in their assigned region as well. This may be a helpful tool when they scan product barcodes and enter their count into the POS system. Use Box and Shelf Labels Source Label shelves and boxes according to the things they hold and make sure the contents of each are located where they should be according to a map of your store. The shop map you made in the previous step should be reflected in these labels. Prior to the inventory count, it will be easier to stay organized and save time when it comes time to account for the miscellaneous things if boxes and shelves are proactively labeled and products are placed in their proper locations. Clean the Locations Where You are Counting Source Make sure there is enough space for employees to count large quantities of items in each location designated for stock-taking. Get rid of any boxes or inventory items that are unnecessary. Any freestanding furniture, such as mannequins or display cases, should be moved to one side. Use Barcode Readers Source While it is possible to hand count the objects, teams are more prone to make mistakes. For quicker and more accurate counting, choose barcode scanners. Store employees scan the barcode on the product's tag, and the inventory levels connected with that product's SKU are automatically entered into the POS system as opposed to each product having to be manually counted and recorded in a spreadsheet or on paper. Mis-counts are unlikely unless the store employee scans the exact same item twice. Barcode scanners are necessary for teams charged with counting enormous volumes of merchandise. Set a Time When Counting Will Be Handy Source Setting a deadline for your inventory count is worthwhile. Depending on how many things you carry, performing a physical count can take one business a whole day and another just a few. In either case, giving oneself too much time is preferable to not enough. Additionally, some retailers choose to conduct nighttime inventory counts, appointing a team of staff to enter the premises during off-hours. Just bear in mind that in many areas, paying employees more for midnight labor than for a shift during regular business hours is the norm. Train and Inform Staff Members Source Before beginning a comprehensive physical inventory count, take the time to teach and instruct your store personnel on how to perform it. To count inventory and record outcomes, every member of your team should be able to operate a barcode scanner and your POS system. Spend some time outlining the typical difficulties they may encounter. What happens if a tag is missing, a product is defective, or a label is mislabeled? To ensure that staff members know what to do in each instance, share the solution and the procedure you've put in place. Utilize Technology for Physical Inventory Count Source Pen and paper counting takes more time than electronic counting. It's simple to make a mistake when counting, leading to erroneous inventory data. Additionally, a physical stock count across many retail locations will generate more data that will require much more time to process and understand than if everything were recorded using inventory management software. Inventor management technology provides solutions to these issues. Inventory reconciliation is sped up, and merchants have a single source of truth for both their financials and inventory when they scan products since the point-of-sale system will automatically register inventory levels for that SKU. Suggested Read: Supply Chain Forecasting Conclusion: Improve Your Physical Inventory Counts With InventoryLogIQ In conclusion, it is crucial to perform routine physical inventory counts even if you have an inventory management system in case-specific procedures are not operating as effectively as they should. Inventory counts assist you in reducing unexpected shortages and identifying which internal processes need to be changed to enhance your business operations as a whole. One of the top providers of inventory and data-collecting services is InventoryLogIQ. We offer physical inventory counting, merchandise planning and space optimization services to the majority of large retailers across the nation using our custom OMS and professional team. The integrated, one-handed inventory count terminal and warehouse management solutions are the technological advancements from which InventoryLogIQ continues to hold an excellent reputation in the market. This will not only handle your complete inventory but also make doing an inventory count simple by offering a section just for counting your inventory and notifying you right away if there are any shortages or exceeding stock. Physical Stock: FAQs Why is the physical inventory count performed?The Inventory account balance is updated to reflect the actual amount of accessible inventory using the physical count. To ascertain whether there have been any theft, loss, damage, or inaccuracies in inventory, a physical count is performed. How frequently should physical inventory counts take place?At the very least once a year, a physical inventory count should be done, however more regular inspections might be helpful. You may ensure that your inventory and your records match by frequently verifying your stock. Additionally, you'll be able to see any issues with your record-keeping practices. How is physical inventory managed?Wireless inventory scanners make it simple to scan a product wherever it is stored using barcodes to distinguish between each SKU type. You can simply monitor things by SKU, know how much is in stock, and identify every SKU in a warehouse by adding a barcode to your product tags or packaging.

March 24, 2023
Perpetual Inventory System Guide: Definition, Methods, Factors Considered, Benefits & How is Perpetual Inventory Different From Periodic Inventory Systems in 2023

Perpetual Inventory System Guide: Definition, Methods, Factors Considered, Benefits & How is Perpetual Inventory Different From Periodic Inventory Systems in 2023

For any sustainable and successful business, a sound inventory system is required to track goods throughout the supply chain cycle. From purchasing raw materials to producing the goods and, finally, selling the product, proper inventory management is key. It’s an effective system that keeps records of purchased materials, sales inventory and also stock-on-hand details of your business entity. The fundamental structure of inventory management includes inventory purchase (ready-to-sell goods that are procured and delivered to the point of sale or warehouse), storage of inventory (inventory that is stored until needed) and goods and materials that are at different stages of the fulfillment network. There are two types of inventory, as stated below:  Periodic Inventory Perpetual Inventory  While both these accounting methods are similar (businesses use them to track the number of products, stock availability, etc.), they have several inherent differences. What is a Perpetual Inventory System? A perpetual inventory system allows businesses to keep a real-time account or stock of inventory on hand. The widespread usage of computers and technology has made this system very effective. Businesses worldwide have found that this system is highly user-friendly and has fostered the ease of conducting various processes, eliminating redundancies and complexities of the traditional inventory system. Barcodes, Radio Frequency Identification Scanners (RFID) and point of sales systems supported by perpetual inventory systems quickly input inventory information of all business transactions on a real-time basis. Perpetual Inventory Systems are popular in modern business. They are often found in large businesses across multiple industries, such as jewelers, electronic stores and global enterprises such as restaurant chains, clothing stores, etc. Perpetual inventory systems track the details of product sales instantly through point-of-sale systems (PoS). However, perpetual inventory does not keep track of physical stock/products. Inventory reports can be accessed online at any time, making it easier to manage inventory levels and the cash needed to purchase additional inventory. Updates are automatically created when you receive or sell inventory. Your inventory accounts immediately reflect data about purchases, return of goods and stock data. 6 Main Differences Between Perpetual Inventory and Periodic Inventory Systems A perpetual inventory system constantly updates the purchase and sales records constantly, which provides a real-time reflection into what is staying or leaving the warehouse. A periodic inventory system only records updates to inventory and costs of sales at scheduled times throughout the year, not on a constant basis. While a perpetual inventory system can record and monitor the movement of the stock non-stop, a periodic inventory system can update inventory records at intervals, which happens after the stock is physically accounted for. The 6 main differences are listed in the table below: [table id=1 /] Advantages of Perpetual Inventory There are multiple advantages of perpetual inventory, which gives companies the ability to operate more effectively. They are listed below: Provides Updates in Real-Time Perpetual inventory maintains live records of inventory as soon as it is bought or obtained by the company. This enables the retailer to always be aware of when stocks are running low, which items are popular, when items were bought etc., so they can plan accordingly and be ahead of the curve. Manages Inventory in Multiple Warehouses Gone are the days when companies had to maintain multiple spreadsheets or files and manually add and remove items from the list. Perpetual inventory systems consolidate all your inventory records which is stored across multiple warehouses in one place. This will help make processes more efficient and will surely mitigate any errors or delays. Keeps Users Informed Through Forecasting Using perpetual inventory, retailers have a better idea of their customers' purchasing patterns based on the inventory sold. They will have a better idea of which products are in demand, during which season and which price point is doing the best. They will also get an idea of which products aren’t doing well and are just accumulating space in the warehouse. This understanding will help the business forecast demand and supply in the future. Suggested Read: What is Inventory Forecasting? Assists in Accounting Procedures Inventory is a key aspect of every accounting process as it gauges the value of the assets that firms have on hand. Since perpetual inventory systems constantly track and provide updates on inventory levels, it becomes much easier and faster to access this information. Disadvantages of Perpetual Inventory Can be Expensive Perpetual inventory is generally regarded as not being a pocket-friendly solution because of all the technology and software that is needed to enable it. Adding new inventory lists can also be chargeable, in addition to needing to train employees on how to use them. Overall, it may not be the best option for small businesses that do not need to calculate inventory for multiple different warehouses. Does Not Consider Expired and Mishandled Goods  Since perpetual inventory systems utilize data from sales and purchases to maintain records of inventory, it sometimes leaves out items that have been purchased but may have expired or have broken due to mishandling. Since manual counts are not performed, the management will continue to count those items unless someone has physically noticed the incident. This opens the door for unwanted errors and discrepancies in the inventory count. 5 Operations of a Perpetual Inventory System Point-of-Sale System A point-of-sale or point-of-purchase in a perpetual inventory system is the place where the customer walks up to your checkout counter after they pick up a product or service at a store or business entity. A point-of-sale is the combination of hardware units and software applications that enable your business to make those sales to customers. Cost of Goods Sold Updates Cost of goods sold (COGS) refers to the direct costs of the production of goods sold by a company. This includes the cost of the materials procured and labor hired to create the goods. Indirect expenses like distribution costs and sales force costs are excluded in COGS. Reorder Point Automation A reorder point system alerts you about when to place an order, so you won't run out of stock and tells you when to place a requisition to replenish your stocks. The reorder automation point automatically calculates your stock based on supply chain forecasting that is based on past consumption data (historical data) to forecast future requirements. Purchase Order Automation Purchase Order Automation Systems streamline your purchase orders to increase efficiency by tallying with the corresponding invoice and requisition purchase requests automatically. Warehouse Management Software Typically, any warehouse management system (WMS) is designed to monitor the entire inventory in hand. It can also manage supply chain operations right from the manufacturing or distribution center and can coordinate with different parts of the supply chain to get tasks done. 6 Things to Consider Before Choosing An Inventory System Requirements Source You first need to assess your requirements and make a decision based on that. A small business would require a very different inventory management system than a multinational company. You would need to be aware of how much inventory you would need to manage, the nature of the inventory, the value of the items, etc. Expenses Source Because of the fact that certain inventory management systems are so dependent on technology, such as the perpetual inventory system, prices can easily skyrocket, which would be pointless if you don’t need all those features in the first place. Choose a system that fits your budget so that you can invest in other facets of your business. Configuration Options Source If your business deals with multiple types of inventory, scattered across different warehouses, it would be important to make a note of the customizability of the system so that you can get the most out of it. It would not be of any help if you are not able to manage your inventory as efficiently as possible due to constraints in your inventory management software. Ease of Use Source It is important for businesses, especially smaller ones, to factor in ease of use when they are opting for an inventory management system. If the system is too complicated and requires a sharp learning curve, it could take days for your employees to get accustomed to it. Choose a system that has all the features you are looking for but that is also well-designed and user-friendly. Integration Ability Source Inventory is the key component of any eCommerce business. It pays off to have an inventory management system that can play nice with other software tools and systems involved in other business activities. There shouldn’t be a bottleneck in any section of the business and you can do your best to make sure your inventory management system can integrate well with other applications. Flexibility Source Flexibility is a very important factor to consider while choosing an inventory management system since it’ll be handling such a key aspect of your business. You need to find out things like if it is compatible with devices of all screen sizes, what software platform it uses and if it can integrate with other systems. Once you understand this, it’ll make your decision much easier. Support Source After-sales support is a key factor when choosing an inventory management system, especially if you have shelled out a decent amount. You would want to have access to facilities such as tutorials and customer support in case something goes wrong and you need some assistance. Companies that care about their customers even after the sale is made often provide the best services. The 3 Main Methods of a Perpetual Inventory System FIFO Perpetual Inventory Method FIFO is a cost flow tracking system under which the first unit of inventory acquired is considered to be the first unit consumed or sold. The perpetual FIFO inventory method determines the cost of your oldest inventory and multiplies that cost by the total amount of inventory sold. LIFO Perpetual Inventory Method This method is a cost flow assumption that businesses use to evaluate their stocks wherein the last items placed in inventory are the first items sold. To Summarise, the last costs available at the time of the sale are the first to be removed from the Inventory account and debited to the Cost of Goods Sold account. Weight Averaging Cost Perpetual Inventory Method The weighted average cost method is a means of tracking inventory that assigns a cost to each unit based on the average cost of all units that are available for sale during a specified time period. The weighted average cost per unit is arrived at by adding the total cost of all units available for sale divided by the total number of units available. Perpetual Inventory Benefits for eCommerce Businesses in 2023 Shortens the Time Needed for Accounting Procedures During the preparation of financial books, usually at the end of the year, the value of the closing stock needs to be known. With a perpetual inventory system, this information is always on-hand as it reflects any changes to the inventory in real-time, which helps to speed up accounting procedures. Requires Less Investment in Materials Since perpetual inventory systems keep track of every purchase and sale of inventory, whether it is raw materials, finished goods or work-in-progress inventory or products, businesses can get a clear idea of the what amounts they are spending on what materials and it can help them optimize the quantities that are needed and thus, reduce inventory costs. Helps in Restocking A business will be able to know if inventory of a certain product is running low and will be able to reorder items before it runs out completely. This aids in the continuous fulfillment of customer orders and keeps the business running smoothly and effectively. Optimizes the Use of Resources Since perpetual inventory gives us a clear idea of what the expenses and incomes of the business are and where they are entering and exiting from, the business can optimize every process that involves working capital, whether it is labor working on a particular task, the purchase of materials, the transport of goods, etc. Helps Provide a Clear Picture Perpetual inventory systems update inventory levels in real-time. This means that you will always have an idea of which products are doing well and which aren’t. In addition, you’ll get access to more granular data such as seasonal demand for products, what causes spikes and dips in demand and much more. Conclusion: How InventoryLogIQ Can Help You Monitor Your Perpetual Inventory A perpetual inventory system provides more accurate information because ongoing recording and prompt verification of inventory are done. Perpetual inventory also enables financial statements to be prepared quickly and accurately. A Perpetual inventory system is best suited for big enterprises, while a periodic inventory system is suitable for small businesses. Perpetual inventory is the preferred method for tracking inventory with accurate results on an ongoing basis. If you need help with acquiring a perpetual inventory system for your business and any other inventory-related requirements, InventoryLogIQ can be a good option for you. InventoryLogIQ has a custom OMS that aids in providing real-time updates of your inventory levels across multiple warehouses. In addition, our platform can integrate with most big eCommerce marketplaces to ensure that all your inventory management and order fulfillment happens in one centralized location. We also give you deep insights into the inner workings of your inventory and order-related data so that you can plan ahead. Perpetual Inventory System: FAQs What is a perpetual inventory system?It is a program designed to estimate your inventory without any disruptions. A perpetual inventory system relies on electronic records rather than physical ones. It generally starts from the baseline with a physical count and details get updated as and when purchases are made and shipments come inward or move outwards. Why is it important to have a perpetual inventory system?A perpetual inventory system instantly tracks sales and inventory levels for individual items, which helps to prevent stock-outs. Perpetual inventory systems monitor the availability of stock at all times and alerts you whenever a product is out of stock or is getting depleted. Why is a perpetual inventory system most suited for eCommerce businesses?With a high degree of record accuracy, inventory reordering can be conducted with confidence and it ensures stable delivery timelines for your customers. The perpetual inventory system tracks every inventory transaction in real-time; the resulting inventory records are highly accurate and reliable. This may improve customer satisfaction and bolster sales. It also gives business owners a more accurate understanding of customer preferences and centralizes the inventory management system for multiple locations.  What are the advantages of the perpetual inventory system over the periodic inventory system? A Perpetual inventory system captures and tracks updates to inventory and costs of sales throughout the year. A perpetual inventory system is designed to update and record the inventory account automatically whenever a sale or purchase takes place. Each sale or purchase that happens immediately upon sale or purchase is recognized. A periodic inventory system updates the inventory account at certain scheduled times or at the end of an operating cycle. The update and recognition could occur at the end of the month, quarter or year. There is a gap between the sale or purchase of inventory and when the inventory activity is recognized. A faster inventory system enables companies to react faster to the supply and demand of the market.  What kind of business is ideally suited for a perpetual inventory system?Typically a large enterprise with large amounts of inventory, sales volumes and multiple retail outlets need perpetual inventory systems. The scope for marginal errors with the periodic system is higher when compared to the perpetual system because it is based on a physical counting system. Many leading eCommerce enterprises use a perpetual inventory system for tracking stocks at their stores and warehouses such as Amazon, Walmart, Marks & Spencer and others.

March 23, 2023